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aug 13, 2002 rev 1.0 page 1 of 15 www.power-one.com imx35 series: 35w dc-dc converters product specifications 9-36v, 18-75v, 40-121v & 60-150v inputs aug 2002 dual/triple/quad outputs 3.3v, 5v, 12v & 15v wide input voltage ranges up to 150 v dc 2...4 outputs up to 60 v dc 1500 v dc i/o electric strength test voltage ? extremely wide input voltage ranges electrical isolation i/o, also between outputs emissions below en 55022, level b immunity to iec/en 61000-4-2,-3,-4,-5 and -6 programmable input undervoltage lock-out shut down/inhibit input output voltages adjustable with flexible load distribution frequency synchronisation outputs no-load, overload and short-circuit proof operating ambient temperature from ?40...110 c thermal protection 3" x 2.5" case with 10.5 mm profile or 8.9 mm open frame basic insulation flexible output possibilities between 3.3 v & 60 v summary the imx 35 series of board mountable 35 watt dc-dc con- verters has been designed according to industry require- ments and standards. the converters are particularly suit- able for use in mobile or stationary applications in trans- port, railways, industry, or telecommunication where vari- able input voltages or high transient voltages are prevalent. covering a total input voltage range from 9 v up to 150 v with 4 different types. the units are available with up to quadruple outputs (electrically isolated) from 3.3 v up to 60v externally adjustable and with flexible load distribution. a shut down input allows remote converter on/off. features include consistently high efficiency over the entire input voltage range, high reliability and excellent dynamic re- sponse to load and line changes. the converters are designed and built according to the in- ternational safety standards iec/en 60950, ul 1950, can/ csa c22.2 no.950-95. lga, ul and cul approvals are in progress. the imx 35 types provide basic insulation. the circuit comprises of two planar magnetics devices and all components are automatically assembled and solidly soldered onto a single pcb without any wire connection. magnetic feedback ensures maximum reliability and repeatability in the control loop over all operating condi- tions. careful considerations of possible thermal stresses ensure the absence of hot spots providing long life in envi- ronments where temperature cycles are a reality. the ther- mal design without using any potting material allows opera- tion at full load up to an ambient temperature of 71c in free air, operation to 110c with airflow. for extremely high vibration environments the case has holes for screw mounting. inhibit or open frame mounting provide a high level of application specific engineering and design-in flex- ibility. safety according to iec/en 60950, ul 1950 approvals pending lga table of contents page summary .......................................................................... 1 type survey and key data .............................................. 2 type key .......................................................................... 2 functional description ..................................................... 3 electrical input data ......................................................... 4 electrical output data ...................................................... 6 page auxiliary functions ........................................................... 9 electromagnetic compatibility (emc) ............................ 11 immunity to environmental conditions .......................... 12 mechanical data ............................................................ 13 safety and installation instructions ................................ 14 description of option ..................................................... 15 76.2 3" 63.5 2.5" 10.5 0.41" 72.8 2.87" 47.8 1.88" 8.9 0.35"
aug 13, 2002 rev 1.0 page 2 of 15 www.power-one.com imx35 series: 35w dc-dc converters product specifications 9-36v, 18-75v, 40-121v & 60-150v inputs aug 2002 dual/triple/quad outputs 3.3v, 5v, 12v & 15v type survey and key data table 1: type survey output 1 output 2 output 3 output 4 input voltage eff. type trim 1 opt. 2 v o nom i o nom v o nom i o nom v o nom i o nom v o nom i o nom v i min ... v i max typ designation [v dc] [a] [v dc] [a] [v dc] [a] [v dc] [a] [v dc] [%] 3.3 4.15 5 1.35 5 1.35 - - 18...75 81 40 imx 35-03d05-9 -8 3.3 4.15 12 0.7 12 0.7 - - 18...75 83 40 imx 35-03d12-9 second. i 3.3 4.15 15 0.6 15 0.6 - - 18...75 84 40 imx 35-03d15-9 z 5.1 3.25 5 1.4 5 1.4 - - 18...75 82 40 imx 35-05d05-9 -8 5.1 3.25 12 0.7 12 0.7 - - 18...75 83 40 imx 35-05d12-9 second. i 5.1 3.25 15 0.6 15 0.6 - - 18...75 84 40 imx 35-05d15-9 z 5 1.35 5 1.35 5 1.35 5 1.35 9...36 86 20 imx 35 d05d05-9 -8 5 1.4 5 1.4 5 1.4 5 1.4 18...75 87 40 imx 35 d05d05-9 primary i,z 5 1.4 5 1.4 5 1.4 5 1.4 40...121 86 70 imx 35 d05d05-8 i 5 1.4 5 1.4 5 1.4 5 1.4 60...150 86 110 imx 35 d05d05-8 z 12 0.65 12 0.65 12 0.65 12 0.65 9...36 86 20 imx 35 d12d12-9 -8 12 0.7 12 0.7 12 0.7 12 0.7 18...75 88 40 imx 35 d12d12-9 primary i,z 12 0.7 12 0.7 12 0.7 12 0.7 40...121 88 70 imx 35 d12d12-8 i 12 0.7 12 0.7 12 0.7 12 0.7 60...150 88 110 imx 35 d12d12-8 z 15 0.55 15 0.55 15 0.55 15 0.55 9...36 88 20 imx 35 d15d15-9 -8 15 0.6 15 0.6 15 0.6 15 0.6 18...75 89 40 imx 35 d15d15-9 primary i,z 15 0.6 15 0.6 15 0.6 15 0.6 40...121 88 70 imx 35 d15d15-8 i 15 0.6 15 0.6 15 0.6 15 0.6 60...150 88 110 imx 35 d15d15-8 z 5 1.35 12 0.65 12 0.65 5 1.35 9...36 88 20 imx 35 d05d12-9 -8 5 1.4 12 0.7 12 0.7 5 1.4 18...75 89 40 imx 35 d05d12-9 primary i,z 5 1.4 12 0.7 12 0.7 5 1.4 40...121 88 70 imx 35 d05d12-8 i 5 1.4 12 0.7 12 0.7 5 1.4 60...150 88 110 imx 35 d05d12-8 z 5 1.35 15 0.55 15 0.55 5 1.35 9...36 88 20 imx 35 d05d15-9 -8 5 1.4 15 0.6 15 0.6 5 1.4 18...75 89 40 imx 35 d05d15-9 primary i,z 5 1.4 15 0.6 15 0.6 5 1.4 40...121 88 70 imx 35 d05d15-8 i 5 1.4 15 0.6 15 0.6 5 1.4 60...150 88 110 imx 35 d05d15-8 z 1 the trim input (pin 5) on the primary side influences all outputs simultaneously on equal voltage types (eg d12d12) for unequal voltages (eg d05d12) it only influences the power train vo1/vo4, while trim1 (pin 18) on the secondary side influences the first output (v o1 ) only. 2 for minimum quantity contact power-one, not all options immediately available. type key 20 imx 35 d05 d05 -9 i z input voltage range u i 9...36 v dc ........................................... 20 18...75 v dc ........................................... 40 40..121v dc ........................................... 70 60..150v dc ......................................... 110 series ...................................................................... imx 35 output 1 of triple types ........................................... -03, -05 output 1 & 4 of quad types 1 ................................. d05, d12, d15 output 2 & 3 of quad types 1 ................................. d05, d12, d15 operating ambient temperature range t a ?40...71c ................................................... -9 ?40...85c (110c ) .................................... -8 options: inhibit ........................................................... -i open frame .................................................. z 1 dual output models can be achieved by paralleling outputs
aug 13, 2002 rev 1.0 page 3 of 15 www.power-one.com imx35 series: 35w dc-dc converters product specifications 9-36v, 18-75v, 40-121v & 60-150v inputs aug 2002 dual/triple/quad outputs 3.3v, 5v, 12v & 15v functional description the imx35 family of dc-dc converters consists of two feedback controlled interleaved switching flyback power trains using current mode pwm (pulse width modulation). functionally the converters are of two main types. the triple output types consist of 3 outputs vo1, vo2, vo3. vo1 (3.3 v or 5.1 v) is generated by a power train using synchronous rectifier technology thus enabling high effi- ciency. also there is active magnetic feedback on this out- put via a pulse transformer which results in very tight and reliable regulation of the output voltage. the other two out- puts vo2 and vo3 are electrically isolated double outputs. vo2, vo3 are restricted to being of the same output voltage (i.e. d05, d12, etc.). voltage regulation is achieved with a passive transformer feedback from the main transformer of that power train. adjustment of the output 1 ( v o1 ) is provided by the trim1 pin referenced to the secondary side and allows for pro- gramming of the voltage of output 1 in the range of approx. 90...105% of v o nom . (see: block diagram, triple output types ) the quadruple output type consists of 4 outputs and two power trains. vo1, vo4 derive from the first power train and vo2, vo3 from the second one (thus each pair of outputs is independent from the other one). voltage regulation for each pair of outputs is achieved with passive transformer feedback from the main transformer of each power train. each pair of outputs are restricted to being of the same out- put voltage type (i.e. d05, d12, etc.). if both power trains have the same output voltage, all outputs may be adjusted by means of the trim input. (in case of different output volt- ages, the trim1 input influences only vo1 and vo4. see: block diagram, quadruple output types .) the dual output types consist of two electrically isolated outputs vo1, vo2. vo1 and vo2 derives from two power trains and are electrically isolated. voltage regulation for each output is achieved with passive transformer feedback from the main transformer of each power train. adjustment of the outputs voltages in the range of 90...105% of v o nom is possible via trim input on the primary side. pwm 4 8 1 vi+ sd pul 5 trim 6 w 7 ref 2 vi? 16 15 17 18 13 14 12 11 vo4 ? vo1+ vo1 ? vo4+ vo2+ vo2 ? vo3 + vo3 ? 03098 3 n.c. 19 n.c. fig. 2 block diagram, quadruple output types pwm 4 8 1 17 15 18 vi+ sd p ul vo1+ vo1? trim1 03097a 5 n.c. 6 w 7 ref control 2 vi? 13 14 vo2+ vo2? 12 11 vo3+ vo3? 3 n.c. 19 n.c. 16 n.c. fig. 1 block diagram, triple output types current limitation is provided by the primary circuit for each power train and limits the possible output power for each pair of outputs. in the case of an overload on either of the power trains which causes the output voltage to fall less than typically 60% of v o nom , the entire converter will shut down and automatically restart in short intervals. overtemperature protection is provided, this will shut down the converter in excessive overload conditions with auto- matic restart approximately in short intervals.
aug 13, 2002 rev 1.0 page 4 of 15 www.power-one.com imx35 series: 35w dc-dc converters product specifications 9-36v, 18-75v, 40-121v & 60-150v inputs aug 2002 dual/triple/quad outputs 3.3v, 5v, 12v & 15v electrical input data general conditions: t a = 25c, unless t c is specified; shut down pin left open circuit (not connected);trim not connected. table 2: input data input 20 imx 40 imx characteristics conditions min typ max min typ max unit v i input voltage range 1 t a min ... t a max 9 2 36 18 2 75 v dc v i nom nominal input voltage i o = 0... i o nom 20 40 v i sur repetitive surge voltage abs. max input (3 s) 40 100 t start up converter switch on worst case condition at 0.25 0.5 0.25 0.5 s start-up time 2 sd high u i min and full load 0.1 0.1 t rise rise time 3 u i nom resist load 3 3 ms i o nom capac. load 6 12 6 12 i i o no load input current i o = 0, u i min ... u i max 70 50 ma i irr reflected ripple current i o = 0... i o nom 30 30 i inr p inrush peak current 4 u i = u i nom 89a c i input capacitance for surge calculation 2 1.3 f u sd shut down voltage unit shut down ?10...0.7 ?10...0.7 v dc unit operating open circuit or 2...20 open circuit or 2...20 r sd shut down input resistance for current calculations approx. 10 approx. 10 k ? i sd input current if unit u i min ... u i max 12 6 ma shut down f s switching frequency u i min ... u i max , i o = 0... i o nom approx. 220 approx. 220 khz u i rfi input rfi level, conducted en 55022 5 b 6 b 6 input 70 imx 110 imx characteristics conditions min typ max min typ max unit v i input voltage range 1 t a min ... t a max 40 2 121 60 2 150 v dc v i nom nominal input voltage i o = 0... i o nom 70 110 v i sur repetitive surge voltage abs. max input (3 s) 150 170 t start up converter switch on worst case condition at 0.25 0.5 0.25 0.5 s start-up time 2 sd high u i min and full load 0.1 0.1 t rise rise time 3 u i nom resist load 3 3 ms i o nom capac. load 6 12 6 12 i i o no load input current i o = 0, u i min ... u i max 30 20 ma i irr reflected ripple current i o = 0... i o nom 30 30 i inr p inrush peak current 4 u i = u i nom 77a c i input capacitance for surge calculation 0.5 0.5 f u sd shut down voltage unit shut down ?10...0.7 ?10...0.7 v dc unit operating open circuit or 2...20 open circuit or 2...20 r sd shut down input resistance for current calculations approx. 10 approx. 10 k ? i sd input current if unit u i min ... u i max 3.5 4 ma shut down f s switching frequency u i min ... u i max , i o = 0... i o nom approx. 220 approx. 220 khz u i rfi input rfi level, conducted en 55022 5 b 6 b 6 1 v i min will not be as stated if v o is increased above v o nom by use of trim input. if the output voltage is set to a higher value, v i min will be proportionately increased. 2 input undervoltage lock-out at typ. 85% of u i min . 3 measured with resistive and max. admissible capacitive load. 4 source impedance according to ets 300132-2, version 4.3. 5 measured with a lead length of 0.1 m, leads twisted. 6 external capacitor required.
aug 13, 2002 rev 1.0 page 5 of 15 www.power-one.com imx35 series: 35w dc-dc converters product specifications 9-36v, 18-75v, 40-121v & 60-150v inputs aug 2002 dual/triple/quad outputs 3.3v, 5v, 12v & 15v inrush current the inrush current has been kept as low as possible by choosing a very small input capacitance. a series resistor may be installed in the input line to further reduce this cur- rent. i [a] t [ s] 04022 0 10 20 30 40 50 60 70 80 90 100 4 3 2 1 fig. 3 typical inrush current at u i nom , p o nom versus time (40 imx 35). source impedance according to prets 300132-2, version 4.3 at v i nom . fig. 4 converter start-up and rise time u o nom u o t start up t rise t 04008 input transient voltage protection a built-in suppressor diode provides effective protection against input transients which may be caused for example by short-circuits accross the input lines where the network inductance may cause high energy pulses. table 4: built-in transient voltage suppressor type breakdown peak power peak pulse voltage at 1 ms current v br nom [v] p p [w] i pp [a] 20 imx 35 39 1500 22 40 imx 35 100 1500 9.7 70 imx 35 151 600 2.9 110 imx 35 176 600 2.5 for very high energy transients as for example to achieve iec/en 61000-4-5 or etr 283 (19 pfl1) compliance (as per table: electromagnetic immunity ) an external inductor and capacitor are required. the components should have simi- lar characteristics as listed in table: components for exter- nal circuitry for iec/en 61000-4-5, level 2 or etr 283 (19pfl1) compliance . note: the suppressor diode d is only necessary for 20 imx 35 types. table 5: components for external circuitry for iec/en 61000-4-5, level 2 or etr 283 (19pfl1) compliance. type inductor (l) capacitor (c) diode (d) 20 imx 35 22 h/5a 470 f/40 v 1.5 k e47a 40 imx 35 68 h/2.7 a 2 x 100 f/100 v - 70 imx 35 100 h/1 a 2 x 82 f/200 v - 110 imx 35 150 h/0.8 a 2 x 82 f/200 v - vi+ vi? c l d + 04036 fig. 5 example for external circuitry to comply with iec/en 61000-4-5 or etr 283 (19pfl1); the diode d is only neces- sary for 20 imx 35 types. reverse polarity protection the built-in suppressor diode also provides for reverse po- larity protection at the input by conducting current in the re- verse direction. an external fuse is required to limit this cur- rent. table 3: recommended external fuses converter type fuse type 20 imx 35 f8.0a 40 imx 35 f4.0a 70 imx 35 f2.0a 110 imx 35 f1.5a
aug 13, 2002 rev 1.0 page 6 of 15 www.power-one.com imx35 series: 35w dc-dc converters product specifications 9-36v, 18-75v, 40-121v & 60-150v inputs aug 2002 dual/triple/quad outputs 3.3v, 5v, 12v & 15v electrical output data general conditions: ? t a = 25c, unless t c is specified ? shutdown pin left open circuit (not connected) ? trim not connected table 6a: output data for single synchronous rectifier (main) output. [only 40imx35-03 & 40imx35-05 triple output units] output 3.3 v 5.1 v characteristics conditions min typ max min typ max unit u o output voltage u i nom , i o = 0.5 i o nom 3.28 3.32 5.07 5.13 v dc i o nom output current 4.15 3.3 a i o1l current limit 1 u i nom , t c = 25c 5.5 4.6 i o2l u o1 = 93% u o nom ? u o u line/load regulation u i min ... u i max ,11% i o = (0.05...1) i o nom u o1/2 output voltage noise u i min ... u i max 2 70 80 mv pp i o = i o nom 3 40 40 u o l output overvoltage limit. 4 115 130 115 130 % c o ext admissible capacitive load 3900 2700 f u o d dynamic voltage deviat. u i nom 250 250 mv t d load recovery time i o nom 1 / 2 i o nom 11ms regulation iec/en 61204 uo temperature coefficient u i min ... u i max 0.02 0.02 %/k ? u o / ? t c i o = 0... i o max table 6b: output data for double output power trains. (vo1/vo4 or vo2/vo3, i.e. each output train has two outputs) output 2 x 5 v 2 x 12 v 2 x 15 v characteristics conditions min typ max min typ max min typ max unit u o1 output voltage u i nom 4.95 5.05 11.88 12.12 14.85 15.15 v dc u o2 i o = 0.5 i o nom 4.94 5.06 11.86 12.14 14.82 15.18 i o nom output current 20 imx u i min ... u i max 2 x 1.35 2 x 0.65 2 x 0.55 a 40 imx 2 x 1.4 2 x 0.70 2 x 0.60 70 imx 2 x 1.4 2 x 0.70 2 x 0.60 110 imx 2 x 1.4 2 x 0.70 2 x 0.60 i ol current limit 1 20 imx u i nom , t c = 25c 3.5 1.8 1.5 40 imx u o = 93% u o nom 3.8 2.0 1.7 70 imx 3.8 2.0 1.7 110 imx 3.8 2.0 1.7 ? u o u line regulation u i min ... u i max , i o nom 1 1 1 % ? u o l load regulation u i nom 3 3 3 i o = (0.1...1) i o nom u o1/2 output voltage noise u i min ... u i max 2 80 120 150 mv pp i o = i o nom 3 40 60 70 u o l output overvoltage limit. 4 min. load 1% 115 130 115 130 115 130 % c o ext admissible capacitive load 4000 470 330 f u o d dynamic voltage deviat. u i nom 250 480 520 mv t d load recovery time i o nom 1 / 2 i o nom 0.75 0.75 0.75 ms regulation uo temperature coefficient u i min ... u i max 0.02 0.02 0.02 %/k ? u o / ? t c i o = 0... i o max 1 the current limit is primary side controlled. in the event of a sustained overload condition the thermal protection may cause t he unit to shutdown (restart on cool-down). 2 bw = 20 mhz 3 measured with a probe according to en 61204 4 the overvoltage protection is via a primary side second regulation loop, not tracking with trim control.
aug 13, 2002 rev 1.0 page 7 of 15 www.power-one.com imx35 series: 35w dc-dc converters product specifications 9-36v, 18-75v, 40-121v & 60-150v inputs aug 2002 dual/triple/quad outputs 3.3v, 5v, 12v & 15v output power vs ambienttemp. and airflow (-8 version) 0 20 40 60 80 100 120 -40 -20 0 10 25 40 55 70 85 100 110 ambient temperature (deg c) output power (%) 200lfm (0.5 m/s) 0 lfm thermal considerations if a converter, mounted on a pcb, is located in free, quasi- stationary air (convection cooling) at the indicated maxi- mum ambient temperature t a max (see table: temperature specifications ) and is operated at its nominal input voltage and output power, the case temperature t c measured at the measuring point of case temperature t c (see: mechani- cal data ) will approach the indicated value t c max after the warm-up phase. however, the relationship between t a and t c depends heavily on the conditions of operation and inte- gration into a system. the thermal conditions are influ- enced by input voltage, output current, airflow, temperature of surrounding components and the surfaces and proper- ties of the printed circuit board. t a max is therefore only an indicative value and under practical operating conditions, the ambient temperature t a may be higher or lower than this value. caution: the case temperature t c measured at the: measuring point of case temperature t c (see: mechani- cal data ) may under no circumstances exceed the specified maximum value. the installer must ensure that under all operating conditions t c remains within the lim- its stated in the table: temperature specifications. option -8 extended temperature range extension of the temperature range from standard ?40...71c to ?40...85c (upto 110c). the modules will provide the specified ouptut power with free air convection cooling. in the upper temperature range the output power derating below should be observed. fig. 6 maximum allowed output power versus ambient tempera- ture. short circuit behaviour the current limit characteristic shuts down the converter whenever a short circuit is applied to an output. it acts self- protecting and automatically recovers after removal of the overload condition (hiccup mode). overtemperature protection the converter is protected against possible overheating by means of an internal temperature monitoring circuit. it shuts down the unit above the internal temperature limit and attempts to automatically restart. this feature prevents excessive internal temperature building up which could oc- cur under heavy overload conditions. connection in series the outputs of one or several single or double output power trains may be connected in series without any precautions. connection in parallel several outputs of the same converter with equal output voltage (e.g. 5v / 5v) can be put in parallel and will share their output currents almost equally. note: a separate application note is available for uses when all outputs are paralleled together. parallel operation of several converters with the same out- put voltage may cause start-up problems at initial start-up. this is only advisable in applications where one converter is able to deliver the full load current as is required in true redundant systems. it is recommended not to parallel more than three units at full load. the first outputs (main output of 5.1v or 3.3v) of triple out- put units should not be paralleled, except in true redundant systems using decoulping diodes. 1
aug 13, 2002 rev 1.0 page 8 of 15 www.power-one.com imx35 series: 35w dc-dc converters product specifications 9-36v, 18-75v, 40-121v & 60-150v inputs aug 2002 dual/triple/quad outputs 3.3v, 5v, 12v & 15v 11.0 11.5 12.0 12.5 13.0 13.5 u o4 [v] 0.06 0.20 0.30 0.40 0.50 0.60 0.70 i o1 [a] 0.10 05164 i o4 = 0.35 a i o4 = 0.035 a fig. 9 cross load regulation u o4 versus i o1 (typ) for various i o4 for vo1, vo4 on power train 1. see: block diagram dual out- put types. (20 imx 35 d12d12-9) fig. 10 flexible load distribution on power train 1 of 40 imx 35 d12d12-9 (4 x 12 v) with load variation from 0...150% of p o1 nom on output 1 (vo1). output 2 (vo4) loaded with 50% of p o4 nom . u o1 , u o2 [v] i o1 i o1 nom 05039 14 13 12 11 10 025 50 75 100 150 [% ] u o2 u o1 125 60 70 80 90 h [%] 50 75 100 p o p o total 25 05152 [%] u i min u i nom 60 70 80 90 h [%] 50 75 100 p o p o total 25 05153 [%] u i min u i nom fig. 11 efficiency versus input voltage and load. typical values 40 imx 35 d12d12-9 fig. 12 efficiency versus input voltage and load. typical values 20 imx 35 d12d12-9 70 100 u o [%] t [ms] 05041 8.5 60.5 60.5 overload short circuit condition switch-off fig. 13 overload switch off (hiccup mode), typical values. fig. 7 u o versus i o (typ) of units with u o = 5.1 v. (40 imx 35-05d12-9). fig. 8 u o1/2 versus i o1/2 of double output power trains (i.e. 2 x 12 v). see: block diagram 1 5.5 5.0 4.5 4.0 3.5 3.0 0 1 2 3 4 5 i o [a] u o [v] 05019 7 8 9 10 11 12 13 u o [v] 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 i o total [a] 0 05020 typical performance curves general conditions: ? t a = 25c, unless t c is specified. ? shut down pin left open circuit. ? trim input not connected.
aug 13, 2002 rev 1.0 page 9 of 15 www.power-one.com imx35 series: 35w dc-dc converters product specifications 9-36v, 18-75v, 40-121v & 60-150v inputs aug 2002 dual/triple/quad outputs 3.3v, 5v, 12v & 15v auxiliary functions adjustable output voltage as a standard feature, the imx 35 offer adjustable output voltages in the range 90...105% of v o nom by use of a con- trol pin. the trim control is offered either on primary or sec- ondary side of the converter depending on type. vo1+ vi+ vi? vo1? 06136 trim1 r ext1 r ext2 4 2 17 18 15 fig. 14 output voltage control for the trim1 input referenced to the secondary side. table 7: v o1 versus r ext for v o1 = 90...105% v o nom ; typical values (v i nom , i o1/2 = 0.5 i o1/2 nom ) v o nom r ext1 r ext2 [v] v o1 [v] [k ? ] v o1 [v] [k ? ] 3.3 2.97 1.8 3.3 3.135 4.7 3.47 11 3.673 5 5.1 4.59 2.2 5.1 4.84 9.1 5.25 8.5 5.0 33 5.35 3 adjustment by means of an external resistor r ext : adjustment of the output voltage by means of an exter- nal resistor r ext is possible within the range of 100...105% of v o nom . r ext should be connected between trim (pin 5) and vi? (pin 2). connection of r ext to vi+ may damage the converter. the following table indicates suitable resistor values for typical output voltages under nominal conditions ( v i nom , i o = 0.5 i o nom ). adjustment by means of an external voltage source v ext for external output voltage adjustment in the range 85...105% of v o nom a (0...20 v) source v ext is required, connected to the trim (pin 5) and vi?. the table below in- dicates typical v o versus v ext values. applying a control voltage 15...20 v will set the converter into a hiccup mode. direct paralleling of the trim pins of units of the same type connected in parallel is feasible. table 9: v o versus v ext for v o = 85...105% v o nom ; typical values (v i nom , i o = 0.5 i o nom ) u o [% u o nom ] u ext [v] trim [v] trim 1/4 [v] >105 0 0 102 1.8 1.5 100 2.5 2.5 95 4.3 4.25 90 6.2 6.2 85 8 8 table 8: r ext1 for v o > v o nom ; approximate values (v i nom , i o = 0.5 i o nom ) v o [% v o nom ] r ext [k ? ] trim [k ? ] trim 1/4 [k ? ] 105...108 (107 typically) 0 0 105 10 17 102 62 110 100 the quadruple output units are shown in block diagram (fig. 2). all types with equal output voltage have the trim func- tion connected to pin 5 referenced to the primary side which influences all outputs simultaneously. the schemat- ics are shown in fig. 15, the values of the adjust resistor r ext in table 8 and the external voltage source in table 9. trim vo1+ vo2? + u ext ? vi+ vi? r ext vo1? vo2+ 06137 control circuit u ref = 2.5 v 4 5 2 17 15 13 11 fig. 15 output voltage control for quad (double) output units by means of the trim input on the primary side. block diagram (fig. 1) shows the triple output units. they of- fer a trim1 input (pin 18) on the secondary side to adjust v o1 . the other outputs remain unchanged. the imx 35 triple output feature a main power train with magnetic feedback and synchronous rectifier. the simpli- fied circuit is shown in fig. 14. the trim1 (pin 18) is secondary referenced and influences only the main power train. adjustment of the output voltage is possible by means of an external resistor r ext between the trim1 pin and either vo1+ or vo1?. if the control input is left open circuit, the output voltage is set to v o1 nom . table 7 lists typical values required to program the output voltage to approximately the values of v o1 indicated. triple output adjustment quad output adjustment
aug 13, 2002 rev 1.0 page 10 of 15 www.power-one.com imx35 series: 35w dc-dc converters product specifications 9-36v, 18-75v, 40-121v & 60-150v inputs aug 2002 dual/triple/quad outputs 3.3v, 5v, 12v & 15v programmable input undervoltage lockout pul a special feature of these units is the accurate undervoltage lockout protection which protects the unit (and the system) from large currents caused by operation at low voltages. this ensures easier start-up in distributed power systems. table 10: turn on and turn off voltage type trigger level hysteresis units 20 imx 35 7...8 <0.5 v 40 imx 35 14...15.5 <1 70 imx 35 31 ... 34 <3 110 imx 35 42 ...50 <8 see: electrical input data for a description of the turn on turn off voltage levels of the various types. the under voltage lockout levels may be programmed by use of an external resistor to trim up the preset levels as indicated in the table below. table 11: typical values for r ext and the respective lock- out voltage for input voltage. 20 imx 35 40 imx 35 r pul [k ? ] ui min [v] r ext [k ? ] u min [v] 8 15.5 39 10 43 22 19 12 16 26 13 14 10 28 9.1 16 0 32 70 imx 35 110 imx 35 r pul [k ? ] ui min [v] r ext [k ? ]u min [v] 31 42 270 40 270 50 110 50 120 60 80 55 51 75 synchronisation (w) it is posible to synchronise the switching frequency of one or more converters to an external symmetrical clocksignal. consult factory if this option is required, for full application details. this logic input can be used to synchronise the oscillator to an external frequency source. this pin is edge triggered with ttl thresholds, and requires a source frequency of 490...540 khz (duty cycle 10...90%). the external source frequency is internally divided by 2 to define the switching frequency for the converter. if unused, this pin can be con- nected to v1? (pin 2) or left open-circuit. reference (ref) the signal output provides a stable 5 v (0.1 v) reference signal on pin ref. it is protected by a 1 k ? resistor. this sig- nal may be used also in conjunction with the trim input pin 5 (primary side) as a limited external voltage reference. it is recommended to connect a filter capacitor (0.1 f) between ref and vi?, if v ref is used. shut down function the outputs of the converters may be enabled or disabled by means of a logic signal (ttl, cmos, etc.) applied to the shut down pin. if the shut down function is not required then it should be left open-circuit. converter operating: 2.0...20 v converter shut down: ?10...0.7 v option i inhibit (negative shutdown logic) the output of the converter may be enabled or disabled by means of a logic signal (ttl, cmos, etc.) applied to the inhibit pin. no output voltage overshoot will occur when the unit is turned on. if the inhibit function is not required the inhibit (pin 8) should be connected to vi? to enable the out- put (active low logic, fail safe). converter operating: ?10 v...0.8 v converter inhibited or inhibit pin left open circuit: 2.4 v...20 v fig. 16 if the inhibit is not used the inhibit pin should be con- nected to vi? vi+ vi ? i 06138 4 8 2
aug 13, 2002 rev 1.0 page 11 of 15 www.power-one.com imx35 series: 35w dc-dc converters product specifications 9-36v, 18-75v, 40-121v & 60-150v inputs aug 2002 dual/triple/quad outputs 3.3v, 5v, 12v & 15v electromagnetic immunity table 12: immunity type tests phenomenon standard 1 class coupling value waveform source test in per- 3 level mode 2 applied imped. procedure oper. form. electrostatic iec/en 2 contact discharge 4000 v p 1/50 ns 330 ? 10 positive and yes b discharge 61000-4-2 (r pin open) 10 negative to case 3 air discharge 8000 v p discharges (r pin open) electromagnetic iec/en 3 antenna 10 v/m am 80% 26?1000 mhz yes a field 61000-4-3 1 khz env 50204 pm, 50% duty 900 mhz cycle, 200 hz resp. frequ. electrical fast iec/en 4 direct +i/?i 4000 v p bursts of 5/50 ns 50 ? 1 min positive yes b transient/burst 61000-4-4 5 khz rep. rate 1 min negative transients with transients per 15 ms burst coupling mode duration and a 300 ms period surge iec/en 3 +i/?i 2000 v p 1.2/50 s 2 ? 5 pos. and 5 neg. yes b 61000-4-5 4 impulses per coupling mode en 50155 d 1800v 5/50 s 100 ? triangular yes b g 8400v .05/01 s conducted iec/en 3 +i/?i 10 v rms am modulated 50 ? 0.15...80 mhz yes a disturbancies 61000-4-6 (140 db v) 80%, 1 khz 150 ? 1 related and previous standards are referenced in: technical information: standards . 2 i = input, o = output. 3 a = normal operation, no deviation from specification, b = temporary deviation from specs. possible. 4 external components required. which typically occur in many installations, but especially in battery driven mobile applications. electromagnetic compatibility (emc) a suppressor diode together with an input filter form an ef- fective protection against high input transient voltages fig. 17 typical disturbance voltage (quasi-peak) at the input ac- cording to cispr 11/en 55011 and cispr 22/en 55022, measured at u i nom and i o nom . output leads 0.1 m, twisted. (40 imx 35 d12d12-9) electromagnetic emission 07020 en 55022 a en 55022 b 90 80 70 60 50 40 30 20 10 0 0 .01 0 .05 0.1 0.5 1 2 5 10 20 30 [db v] mhz 0 .02
aug 13, 2002 rev 1.0 page 12 of 15 www.power-one.com imx35 series: 35w dc-dc converters product specifications 9-36v, 18-75v, 40-121v & 60-150v inputs aug 2002 dual/triple/quad outputs 3.3v, 5v, 12v & 15v table 16: environmental testing test method standard test conditions status ca damp heat iec/din iec 60068-2-3 temperature: 40 2 c unit not steady state mil-std-810d section 507.2 relative humidity: 93 +2/-3 % operating duration: 56 days ea shock iec/en/din en 60068-2-27 acceleration amplitude: 100 g n = 981 m/s 2 unit (half-sinusoidal) mil-std-810d section 516.3 bump duration: 6 ms operating number of bumps: 18 (3 each direction) eb bump iec/en/din en 60068-2-29 acceleration amplitude: 40 g n = 392 m/s 2 unit (half-sinusoidal) mil-std-810d section 516.3 bump duration: 6 ms operating number of bumps: 6000 (1000 each direction) fc vibration iec/en/din en 60068-2-6 acceleration amplitude: 0.35 mm (10...60 hz) unit (sinusoidal) 5 g n = 49 m/s 2 (60...2000 hz) operating frequency (1 oct/min): 10...2000 hz test duration: 7.5 h (2.5 h each axis) fh vibration iec/en 60068-2-64 acceleration spectral density: 0.05 g n 2 /hz unit broad-band mil-std-810d section 514.3 frequency band: 20...500 hz operating random acceleration magnitude: 4.9 g n rms (digital control) test duration: 3 h (1 h each axis) kb salt mist, cyclic iec/en/din iec 60068-2-52 concentration: 5% (30c) unit not (sodium chloride duration: 2 h per cycle operating nacl solution) storage: 40c, 93% rel. humidity storage duration: 22 h per cycle number of cycles: 3 cispr 22/en 55022, level b radiated electromagnetic emission requirements according to en 55022, class b (radiated) can be achieved by adding an external common mode choke and (for 20 imx 35 types) an additional capacitor, see: input data . the filter components should be placed as close as possible to the input of the converter. vi+ vi? l v+ v? module 07114 fig. 18 example for external circuitry to comply with cispr22/en 55022, level b, radiated table 13: input filter components for en 55022, level b, radiated. type current compensated choke 20 imx 35 murata plh1oa series 7003r6p02 40 imx 35 murata plh1oa series 1612r1p02 70 imx 35 murata plh1oa series 2911r2p02 110 imx 35 murata plh1oa series 3711r0p02 table 14: temperature specifications, valid for air pressure of 800...1200 hpa (800...1200 mbar) temperature -8 3 characteristics conditions min max unit t a ambient temperature 1 operational 2 ?40 85 2 c t c case temperature ?40 110 t s storage temperature 1 non operational ?55 110 1 mil-std-810d section 501.2 and 502.2 2 see: thermal considerations 3 start up at ?55c table 15: mtbf and device hours mtbf (standard) ground benign ground fixed ground mobile 40 imx 35 (mil-hdbk-217f) 336,000 hrs (t c = 40c) 141,000 (t c = 40c) 86,000 (t c = 70c) 110,000 (t c = 50c) 110 imx 35 (bellcore) 1,372,000 hrs @ 25c at 100% load immunity to environmental conditions
aug 13, 2002 rev 1.0 page 13 of 15 www.power-one.com imx35 series: 35w dc-dc converters product specifications 9-36v, 18-75v, 40-121v & 60-150v inputs aug 2002 dual/triple/quad outputs 3.3v, 5v, 12v & 15v mechanical data dimensions in mm. tolerances 0.3 mm unless otherwise indicated. fig. 19 case imx 35 (standard) weight: 67 g 63.5 76.2 63.5 0.8 x 0.8 5.08 5 10.5 09121 69.6 56.9 thread m3 t c 5.08 47.8 63.5 72.8 6.4 8.9 0.8 x 0.8 09123 t c t c cores t c fig. 20 case imx 35 open frame (option z) weight: 43 g european projection
aug 13, 2002 rev 1.0 page 14 of 15 www.power-one.com imx35 series: 35w dc-dc converters product specifications 9-36v, 18-75v, 40-121v & 60-150v inputs aug 2002 dual/triple/quad outputs 3.3v, 5v, 12v & 15v safety and installation instructions installation instructions installation of the dc-dc converters must strictly follow the national safety regulations in compliance with the enclo- sure, mounting, creepage, clearance, casualty, markings and segregation requirements of the end-use application. connection to the system shall be made via a printed cir- cuit board with hole diameters of 1.5 mm for the pins. the units should be connected to a secondary circuit. check for hazardous voltages before altering any connec- tions. do not open the module. ensure that a unit failure (e.g. by an internal short-circuit) does not result in a hazardous condition. see also: safety of operator accessible output circuit. input fuse to prevent excessive current flowing through the input sup- ply line in case of a short-circuit across the converter input an external fuse should be installed in a non earthed input supply line. we recommend a fast acting fuse f8.0a for 20 imx 35 types, f4.0 a for 40 imx 35 types, f2.0 a for 70 imx 35 types and f2.0 a for 110 imx 35 types. standards and approvals all dc-dc converters are pending to be ul recognized ac- cording to ul 1950, ul recognized for canada to can/ csa c22.2 no. 950-95 and lga approved to iec/en 60950 standards. the units have been evaluated for: building in basic insulation input to output, based on their maximum input voltage the use in a pollution degree 2 environment connecting the input to a secondary circuit which is sub- ject to a maximum transient rating of 1500 v after approvals the dc-dc converters are subject to manu- facturing surveillance in accordance with the above men- tioned ul, csa, en and with iso 9001 standards. isolation the electric strength test is performed as factory test in ac- cordance with iec/en 60950 and ul 1950 and should not be repeated in the field. power-one will not honour any guarantee claims resulting from electric strength field tests. table 17: electric strength test voltages characteristic input to output output to unit imx 35 output electric strength 1.2 kv rms test voltage 1 s 1.5 0.2 kv dc insulation resistance >100 - m ? at 500 v dc partial discharge consult factory - kv extinction voltage table 18: pin allocation pin no. triple quadruple output output 1 pul pul 2vi? vi? 3 n.c. n.c. 4vi+ vi+ 5 n.c. t rim or trim1 6w w 7 ref ref 8 sd or i sd or i 11 vo3? vo3? 12 vo3+ vo3+ 13 vo2+ vo2+ 14 vo2? vo2? 15 vo1? vo1? 16 n.c. vo1+ 17 vo1+ vo4+ 18 trim1 vo4? 19 n.c. n.c. fig. 21 pin allocation protection degree the protection degree of the dc-dc converters is ip 30 (not for option z). cleaning agents in order to avoid possible damage, any penetration of cleaning fluids should be prevented, since the power sup- plies are not hermetically sealed. however, open cased units (option z) which leave the fac- tory unlacquered may be cleaned and lacquered by the customer. 09122 1 2 3 4 5 6 7 8 11 12 13 14 15 16 17 18 19 bottom view
aug 13, 2002 rev 1.0 page 15 of 15 www.power-one.com imx35 series: 35w dc-dc converters product specifications 9-36v, 18-75v, 40-121v & 60-150v inputs aug 2002 dual/triple/quad outputs 3.3v, 5v, 12v & 15v table 19: insulation concept leading to an selv output circuit conditions front end dc-dc converter result supply minimum required grade maximum minimum required type measures to achieve the safety status of voltage of isolation, to be provided dc output safety status of the specified safety status of the dc-dc by the ac-dc front end, voltage front end output the output circuit converter output including mains supplied from the circuit circuit battery charger front end 1 mains basic <60 v earthed selv circuit 2 imx 35 operational insulation selv circuit 250 v ac (provided by the dc-dc converter) <75 v hazardous voltage imx 35 input fuse 3 output sup- earthed selv secondary circuit pressor diodes 4 , and circuit earthed output circuit 2 safety of operator accessible output circuit if the output circuit of a dc-dc converter is operator acces- sible, it shall be an selv circuit according to the iec/en 60950 related safety standards the following table shows some possible installation con- figurations, compliance with which causes the output circuit of the dc-dc converter to be an selv circuit according to iec/en 60950 up to a configured output voltage (sum of nominal voltages if in series or +/? configuration) of 42 v. however, it is the sole responsibility of the installer to en- sure the compliance with the relevant and applicable safety regulations. more information is given in: technical infor- mation: safety . 1 the front end output voltage should match the specified input voltage range of the dc-dc converter. 2 the earth connection has to be provided by the installer according to the relevant safety standard, e.g. iec/en 60950. 3 the installer shall provide an approved fuse (type with the lowest rating suitable for the application) in a non-earthed input conductor directly at the input of the dc-dc converter (see fig.: schematic safety concept ). for ul?s purpose, the fuse needs to be ul-listed. see also: input fuse . 4 each suppressor diode should be dimensioned in such a way, that in the case of an insulation fault the diode is able to limit t he output voltage to selv (<60 v) until the input fuse blows (see fig.22: schematic safety concept ). ac-dc front end dc-dc con- verter mains fuse battery earth connection suppressor diode sel v earth connection + ? ~ ~ 10004 fig. 22 schematic safety concept. use fuse, suppressor diode and earth connection as per table: safety concept leading to an selv output circuit . description of options table 20: list of options option function of option characteristic ?8 extended temperature range t a = ?40...110c, with airflow and derating i inhibit - z open frame -

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